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OEMs and jobshops are well aware of the financial and manufacturing efficiency benefits of combining individual parts into integrated assemblies whenever possible. Lower costs and easier to control specifications for outsourcing are just two of the advantages available.
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Electrical Assemblies: The build-to-print electrical assembly approach is an important process applied to the manufacture of the wide range of components that rely on electricity. The challenge for the assembler is to conform to the customer's price, delivery and field reliability expectations. Examples of products assembled by this technique include motor starters, solenoids, indicator lights, switches, barrier strips, wire terminations, cabinet and rack wiring, cable harnesses, wire wrap, custom cables and PCBs. Applicable to virtually every industry, including aerospace, defense, telecommunications, electronic and electro-mechanical. Electromechanical Assemblies: The build-to-print electromechanical assembly approach is an important process applied to the manufacture of complex and high-value products for scientific instruments and capital equipment. The challenge for the assembler is to conform to the customer's price, delivery and field reliability expectations. An example of a product assembled by this technique is an industrial process control device. Hundreds of discrete items comprise such a device. They can include formed sheet metal components, machined parts, circuit breakers, motor starters, solid-state relays, solenoids, indicator lights, switches, barrier strips, wire terminations, labels, and fasteners. Electronic Assemblies: Speedier transmission of information is the ultimate payoff as microelectronic devices continue to get smaller and smaller. Today, contract electronics manufacturers have the technology and skills to make it happen. Adding momentum to the move toward smaller circuitry are technologies such as ball grid arrays, flip chips, and chip-scale packages, all of which permit faster transmission of information through greater board densities. At the same time, numerous pressures are causing many OEMs to seek the expertise of outside sources. |
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Printed Circuit Board Assemblies: A Printed Circuit Board (PCB) is a copper clad laminate designed to provide point-to-point electrical connections. Reinforcements used include paper, glass and resin systems including phenolics, epoxies, polyimides, and PTFE (Polytetrafluorethylene) thermoplastic. Composite PCBs have been injection molded from PEI (Polyetherimide), PES (Polyethersulfone) and PEEK (Polyetheretherketone). The most widely used PCB substrate is the FR-4 glass/epoxy laminate. Examples of PCB applications include Surface mount board assemblies, Thru hole assemblies, Cleaning and Rework, Inspection and test, Computer program and file support, Single sided thru multilayer, Production and prototype, Commercial / Medical / Military markets, Standard and custom designs, Modeling and machining, Subsystems and product box builds, and Cable and harness assemblies. Honeycomb Assemblies: Honeycomb is a cellular material (similar in appearance to sections of a beehive) used in aerospace, automotive, recreational, and industrial applications, primarily in "sandwich structures" (e.g. aircraft floor panels) and shaped parts requiring a high strength-to-weight ratio. Materials used include aramid paper, aluminum, fiberglass, carbon fabric, and stainless steel. Mechanical Assemblies: Mechanical assemblies cover a broad range of components, basically including everything besides electric and electronics. Stamped Assemblies: Stamped assemblies are made with a wide range of ferrous and non-ferrous materials, including rubber, brass and copper. Turnkey Assemblies: Turnkey assemblies are specified to be components that are complete and ready to operate: they can be plugged in, turned on, and operated with little or no additional configuring. Welded Contact Assemblies: Welded contact assemblies are made from materials such as brass & copper alloys, steel, stainless steel, nickel silver, aluminum, phosphor bronze, and bi-metals. ![]() ![]() |